Clash of the Titans Page 2
| Clash of the Titans | ||||||||||||||||||
| Part
2: Today’s Aluminum Alloys By Capt. Bill Pike — September 2001 |
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Boon's
reasoning is persuasive. For one thing, he contends that today's
aluminum alloys have higher strength-to-weight ratios than ever before,
a development that makes modern aluminum as strong as steel, which is
typically thinner but much heavier. The implications here are obvious.
Saving weight while maintaining strength in a given vessel means safely
getting away with smaller engines and running gear, which in turn cuts
fuel consumption and extends range. Such niceties add cruising flexibility
to a yacht's repertoire and help amortize the higher initial material
costs of aluminum. Boon also contends that reduced structural weight,
when coupled with other complex design factors, makes it possible to put
the engine room well aft in an all-aluminum yacht rather than amidships,
which is the conventional location on steel-hulled boats. Such a move
frees up space for amidship fuel and ballast tanks that can be filled
or pumped free without negatively affecting trim and stability. Boon's
not alone in his fervor. Phil Friedman, CEO and president of Palmer Johnson
Yachts, bolsters the Dutchman's case with some persuasive reasoning
of his own. First, Friedman says the higher initial material costs of
all-aluminum construction are offset not only by greater running efficiency
but also by time and labor savings gained from the comparative ease of
handling lightweight aluminum plates in-build as well as
reduced preparation time and material costs--aluminum bilges,
for example, need not be flame-blasted, primed, and painted the way steel
bilges have to be. Palmer Johnson, states Friedman, can create all-aluminum
vessels of less than 70 meters (about 220 feet) that are price-competitive
with steel ones. And second, Friedman suggests that putting engines aft
and variable ballast tanks amidships may usher in a new era of big-boat
performance. "With
increasing frequency these days, builders are being asked to boost the
top speeds of very large vessels, even trideckers," he says. "Central
ballast tanks that don't substantially affect trim may be the answer.
You build the boat light to begin with. This gives you extraordinary speed
in good weather. Then in bad weather you ballast down for stability and
run slower." Of course,
not everybody's as keen on aluminum hulls as Boon and Friedman.
Steel is undeniably strong, seaworthy, and cost-effective, else it would
not continue to be the preferred material for commercial shipbuilding
in the world today. Many proponents charge that steel vessels ride better
than aluminum ones in a seaway, mostly because they're heavier and
so exhibit superior stability. Michael Breman, sales director of Lürssen
Yachts in Germany, a builder well-versed in both steel and aluminum
construction, supports this last view. However, he challenges established
thinking on steel-hulled yachts with aluminum superstructures--the
assumption that the composition of such vessels is supposed to cut weight
aloft and thereby bolster stability and performance. Breman maintains
that building an aluminum superstructure to current classification strictures
and MCA safety standards adds so much extra weight in fireproofing insulation
and protective steel panels for galleys, pantries, and other critical
areas that the weight advantage all but disappears. "Then you're
stuck with steel polka dots all over your supposedly lightweight, aluminum
superstructure," he adds. Boon heartily disagrees, incidentally,
contending that a fluffy, insubstantial material like insulation does
not add that much weight. The
final voice in the aluminum-versus-steel controversy comes from the Big
Easy, where the drawl is more soothing than Southern. Billy Smith of Trinity
Yachts, which last year split off from commercial and military builder
Halter Marine, contends there's little difference between aluminum
and steel in terms of building expense, strength, or seakindliness. He
states that preparing a steel vessel for painting, especially in bilge
areas that must be first sand-blasted and flame-sprayed with hot zinc,
ultimately renders the construction cost about the same as an aluminum
vessel where interior surfaces can be left bright. As far as strength
goes, Smith cites the durability of all-aluminum crewboats and the gutsiness
of the all-aluminum, ice-class, ABS-certified yachts being offered by
Trinity. And finally, Smith flatly dismisses the old saw about steel boats
being more stable and seaworthy. Any vessel worth its salt, he says, should
be designed to have a certain measure of initial stability or metacentric
height, whether it's made of steel or aluminum--or fiberglass,
for that matter. "Which
leaves us with weight as the only primary consideration," Smith
summarizes. "If you're building a semidisplacement or planing
hull, go with aluminum or maybe just an aluminum superstructure to reduce
weight. If you're building a full-displacement boat, go with steel." Smith
adds one caveat, however. Yacht buyers with serious globetrotting aspirations
should make the choice between aluminum and steel based not on how the
material will serve them in stateside and European environs, but on how
it will perform in the middle of nowhere. Specifically, he cautions against
taking aluminum-hulled motoryachts or even high-tech composite motoryachts
into the uncharted waters of Third World countries. "Hole
a steel boat in Bora Bora," he warns, "and you'll likely
be able to come up with a welder who can put on a doubler plate. But finding
a guy who can patch an aluminum or fancy composite hull? Good luck! Sophisticated
welding and composite repair are in short supply in far-out places." If he
weren't in a pretty far-out place himself at the moment, I'm
pretty sure my tug-skipper friend would heartily agree. Lürssen
Yachts Phone: (49) 421-6604-166. Fax: (49) 421-6604-170. www.lurssen.com. |
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This article originally appeared in the June 2003 issue of Power & Motoryacht magazine.














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